The Costume Crafts Department is responsible for constructing many of the accessories and special elements required by the costumes for each opera. This can include everything from belts and hats to more eccentric creations. Wagner’s Das Liebesverbot includes a carnival scene which required large-scale carnival masks to be built for the entire cast. Amy Wright discusses the challenges of building masks that meet the designer’s needs while also addressing the particular challenges of constructing pieces for opera. Before constructing the masks we had to understand all of the potential hurdles. Originally the design concept was to create enormous masks that were two to three feet high and were supported on people’s shoulders. They were closer to puppets than masks in many ways. Unfortunately it wasn’t really feasible because I have a crew of six people to create all of the crafts materials for the entire season. For the Wagner, we needed to build 43 masks. We decided to scale them down so that they could be supported by only a singer’s head.
The fundamental challenges for creating these masks were that the singers needed to be able to sing, hear and see the conductor. Essentially, we had to construct masks that didn’t cover people’s faces. This was quite a predicament! They also needed to be light enough that the singers could put them on and move around easily. In addition, the blocking on stage was so quick that it was logistically impossible to create custom masks for each singer. The masks needed to be interchangeable between people.
We decided that the best course of action was to build large heads on top of hard hats so that we could take advantage of the adjustable bands in the hats. It also meant that each singer’s face would remain uncovered. The original idea was for the masks to be constructed of papier-mâché with wire framing. However, not only would this be too heavy, it would never hold up through six tech rehearsals and eight performances. Instead we built the masks out of foam, buckram and plastic hat brimming. We then covered them in masking tape to give the appearance of papier-mâché. This worked well because masking tape is essentially paper with a sticky surface on one side. We then covered that surface with canvas gesso to provide a paintable surface.

Initially we wanted to use tempera paint to give them a playful, child-like look. However, I was concerned that the paint would chip while being handled throughout the summer. We decided that acrylic was better since it creates a plastic coating that stays on solidly. The final step was to create unobtrusive screens that would partially cover each singer’s face so that they retained some of the characteristics of masks. The screening we used was the same material used on Disney character costumes because it can be painted various colors and can be easily seen through.
Ideally I would have shopped some of these masks out to other places, but because of the numerous specials considerations, we kept all of the construction here. To complete all 43 masks in time I had about half of the production team (including painters, carpenters and riggers!) working on them for a week. It was a little daunting to supervise that many people but in the end it worked out really well.
photos:
1. Lysh DeVries, Crafts Artisan, painting one of the Carnival masks for the Wagner.
2. Any Wright, Costume Crafts Manager, shopping for a motorcycle helmet for Kiss Me, Kate.

















